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XJ40 Taillamp Lens Replacement

Below is a series of photos illustrating the steps required to perform this task. The photos also show the internal configuration and the secondary lenses which cannot be seen until the old lens is cut off the assembly.

Click on any image for enlargement
Taillight lens replacement on these cars is not a simple process, as the lenses are glued to the bulbholder assemblies. The procedure requires careful removal of the original lens from the taillight assembly. The following images expose what lies below the outer lens.
Original 1992 Jaguar Vanden Plas Rear taillight lens. Lens Bulb Holder Remove bulb holder. Remove 4 nuts at each corner of taillight.
Front of taillight assembly. Front of Taillight Rear of Taillight Rear of taillight assembly.
Remove chrome trim from Vanden Plas assembly (if applicable). Chrome Trim Removal Cutting Old Lens Cut around edge being careful not to damage inner lenses that are 1/4" or so under the outer clear lens. Remove plastic outer lens from assembly by snipping small pieces.
Remove all of the original lens from the deep groove. Cleaning the Groove Inside the Assembly On the Vanden Plas lens, notice the dark and clear pieces. The dark pieces are from around the edge.
Paint the rear face of the new lens edges black. Back of Lens Gluing the New Lens Set the inner  lenses into position (loose - not glued) and glue the new outer lens into the groove using epoxy.  Reinstall the chrome trim.

We want to express our thanks to Jim Reminga, of Rockford, MI, for furnishing these excellent pictures and instructions.

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